 |
Moulding
Facility |
|
a)
Moulding machine type UPL-3. Box Size max 850 x 635mm ,
min. 535 x 330 mm , Pattern draw - 260mm
b) Semi Automatic Moulding Machine
c) Hand Moulding
d) Shell Moulding Machine |
|
Melting
Furnace |
|
Equiblast
Cupola with double lining - internal diameter 27". |
|
Chemical
Compotion |
|
Digital
Carbon Silicon Analysor (Model III) |
|
Melt
Quality Control - Quality Control Procedure |
|
The
quality of liquid metal is controlled by studying v
chill cast in separate sand mould before pouring into
the mould. Metal microstructure improvement and
consistency is encured by inoculation practice. Chemical
analysis is done on drilling obtained from the casting
in our chemical laboratory or at Prototype
Development & Training Center [P.T.D.C.]. The
P.T.D.C. is located in the same industrial estate i.e.
"aji vasahat" by national small industrial
corporation to assist all industries in Rajkot. |
|
Hardness
Measurement |
|
FTM
Brineel Hardness Tester with 3000kg load |
|
Metal
Consistency |
|
By
Inoculation practice before pouring |
|
Stage
Inspection |
|
Visual
Inspection - Mould closing & Knock out . Dimensional
check after fettling. |
|
Fettling
shop |
|
Snagging
Grinder 2 HP pneumatic grinders and chippers |
|
Shot
Blasting |
|
At
specialist unit in same estate. |
|
|
|
List
of Foundry Facitlities |
|
| Shell
Moulding Machines |
Shell
Core Shooter Machine |
| Pin
Lift Moulding machine |
Boxless
Moulding |
| Hand
Moulding |
Moulding
Sand Miller |
| Moulding
Sand Miller |
Core
sand Miller |
| Mould
Handling EOT |
Snagging
Grinder |
| Air
Compressors |
Pneumatic
Grinder |
| Flexible
Grinder |
|
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